The Hexagon Leica Absolute Tracker AT500 makes measurement simple without compromising on portability, productivity and resilience. From transport case to large-scale measurement is just a matter of moments thanks to a hassle-free setup process, while IP54-rated protection and an extended operating temperature range keep the AT500 working under even the most challenging conditions. With reflector measurement at up to 160 metres from the tracker and simplified 6DoF probing functionality, the AT500 is ready for every manufacturing and assembly challenge, no matter the size or location.
Take the tracker out of the transport case, power on and you’re ready to measure. The AT500 is our easiest ever laser tracker. There are no cables thanks to the built-in controller and battery power, as well as no leveling or reflector initialization required. The system runs on two IATA compliant batteries, hot-swappable and offering up to 6 hours of runtime. Measurement is faster too – at a 100 Hz, point collection is 10 times faster than the AT403, while the latest generation of our patented PowerLock automatic targeting system avoids time wasting. The system is also augmented by the new AT500 Connect App, which allows network setup and leveling to be performed on your smart phone or tablet (available for Android and iOS).
The AT500 boasts IP54-rated protection from the elements, as well as an extended working temperature range of -15 to +50°C, allowing for measurement from the mountaintop to the foundry. And thanks to the all-in-one integrated design with built-in controller – a first for an Absolute Tracker system – the AT500 is more portable than ever.
All-in-One Integrated Design
From built-in battery-powered controller unit, integrated wireless connectivity, environmental monitoring and all-day battery power, to HD overview camera and ergonomic carry handle, every need is built in.
Single-Box Probing System
Just one case contains the lightest and most portable sensor and probe as well as IR remote, with various transportation case options for full flexibility.
Smart Connectivity
Built-in WiFi with true access-point functionality delivers single-user operation through simple PC setup and remote control.
Bluetooth Control
The AT500 Connect app offers quick settings adjustments over Bluetooth direct from a smartphone or tablet (Android and iOS).
PowerLock
Automatically re-establishes interrupted line of sight within a wide field of view with no user interaction required.
Continuous Measurement
Continuous time and distance measurement mode, with measurement sampling rate at 100 Hz.
Entry-Level Probing
Cableless, battery-powered Leica B-Probeplus with customisable hidden-point capability.
IP54 Certification
The IEC-certified sealed unit guarantees ingress protection against dust and other contaminants, enabling effective measurement in even the harshest environments.
MeteoStation
Integrated environmental unit monitors conditions including temperature, pressure and humidity to compensate for changes and ensure accurate measurements regardless of external factors.
Orient-to-Gravity
Enables measurement with the Z-axis aligned to gravity, ideal for levelling and alignment tasks.
Battery Power
Independent hot-swappable battery power supply allows for quick and easy cable-free setup and all-day wireless operation.
Operating Temperature
Wide operating temperature range of -15 to +50° Celsius.
Measurement Volume
Ultra-large measurement volume of up to 320 metres (ø), with minimum measurement distance less than 0.8 metres.
Hexagon Guarantee
Full 24-month factory warranty and guaranteed ten years of serviceability.
Real-Time Asset Management
The AT500 is fully compatible with Metrology Asset Manager, the leading solution for asset performance management in the world of Industry 4.0. Based on data collected in real-time and reported through a centralised user-friendly dashboard, Metrology Asset Manager has been optimised for the management of laser tracker-based systems and is an essential part of every smart manufacturing strategy.
Manufacturers are increasingly interested in digitally pinpointing and inspecting large parts and surfaces that are simply out of range of a traditional handheld 3D laser scanner, touch probe or reflector. The Hexagon Leica Absolute Tracker ATS600 is ready to meet the challenges of these new applications with a unique working principle that can accurately locate a point in 3D space with metrology-grade accuracy without the need for a reflector at the point of measurement.
Based on the established Wave-Form Digitiser technology behind some high-end surveying tools, the ATS600 is powered by the first ever Scanning Absolute Distance Meter, a metrology-grade iteration of this technical principle that can locate a point to within 300 microns from up to 60 metres away.
By measuring a series of such points across a user-definable measurement area, the ATS600 can quickly produce a measurement grid defining the target measurement surface. The density of that point-grid is also customisable, putting the operator in complete control of the balance between process speed and the level of detail that will feed into your metrology software.
With the Leica Absolute Tracker ATS600, objects that previously required significant time investments to digitise, or which were even beyond the realistic possibility of efficient measurement, can be quickly brought into the world of 3D analysis by a single operator. With the world’s first ‘direct scanning laser tracker’, productive quality control is primed to expand into entirely new areas of production, powered by a fundamental shift in the way we think about 3D measurement.
The ATS600 also delivers many of the features familiar from the rest of our Absolute Tracker product range, including reflector measurement at up to 80 metres distance, with full PowerLock capability. Combining reflector measurement and direct scanning capabilities delivers impressive all-round performance for large-scale measurement tasks, with scanning quickly describing surfaces and individual reflector readings used for alignment and defining features.
Direct Scanning Without Reflectors
The Leica Absolute Tracker ATS600 was the world’s first laser tracker capable of directly measuring surfaces without requiring a reflector at every measurement point. This innovative technology allows operators to capture accurate dimensional data on large parts, assemblies, and structures from a safe distance.
Scanning Absolute Distance Meter (ADM)
At the heart of the ATS600 is Hexagon’s Scanning Absolute Distance Meter technology, which accurately determines the position of measured points in 3D space without physical contact. This breakthrough capability enables efficient inspection of surfaces that are difficult or impossible to reach using traditional measurement methods.
Long-Range Surface Measurement
The ATS600 can perform reflectorless measurements at distances of up to 60 meters, making it ideal for large-scale manufacturing, aerospace, power generation, shipbuilding, and heavy industrial applications where conventional handheld scanners are impractical.
User-Defined Measurement Grids
Operators can scan specific areas and generate customizable measurement grids across target surfaces. Point density can be adjusted to match project requirements, allowing users to optimize inspection speed while capturing the level of detail needed for analysis and reporting.
Increased Inspection Productivity
Large parts that previously required extensive setup, multiple instruments, or lengthy digitizing processes can be measured more efficiently with a single ATS600 system. This streamlined workflow reduces inspection time while improving overall project productivity.
Combined Scanning and Reflector Tracking
In addition to direct scanning, the ATS600 functions as a full-featured Leica laser tracker. Reflector measurements can be performed at distances up to 80 meters and integrated seamlessly with scanning data for alignment, feature measurement, and dimensional verification.
PowerLock Automatic Target Acquisition
Leica’s proven PowerLock technology automatically locates and tracks reflectors, minimizing setup time and improving efficiency during alignment, installation, and inspection projects.
Portable Metrology Solution
The ATS600 combines advanced scanning and laser tracking capabilities in a portable platform designed for field and shop-floor environments. The system can be rapidly deployed for on-site inspections, equipment installation, and quality control applications.
Ideal Applications
- Large-scale dimensional inspection
- Aerospace assembly verification
- Power generation equipment measurement
- Industrial installation and alignment
- Reverse engineering
- Manufacturing quality control
- Tooling and fixture inspection
- Shipbuilding and heavy fabrication
- As-built documentation
The Leica Absolute Tracker ATS600 transformed large-volume metrology by introducing direct scanning technology to laser tracking, enabling faster inspections and more efficient measurement of large industrial components and structures.
Manufacturers and industrial service teams are increasingly challenged with measuring large parts, complex assemblies, and detailed surfaces that are difficult or inefficient to inspect with traditional handheld scanners, touch probes, or reflector-only laser tracker workflows. The Hexagon Leica Absolute Tracker ATS800 is designed for these demanding large-scale metrology applications, combining direct scanning and reflector tracking in one portable measurement system.
The ATS800 can capture high-accuracy reflectorless measurements from up to 40 meters away, allowing operators to measure surfaces, edges, holes, slots, and other features without physically placing a target at every point of inspection. This makes it especially valuable for large components, installed equipment, production tooling, and structures where access, time, or safety constraints make conventional measurement methods impractical.
Using advanced C-FMCW scanning and TruePoint interferometer technology, the ATS800 delivers fast, precise measurement data for complex geometries and large surfaces. Operators can scan defined areas to generate detailed measurement grids, then adjust point density based on the project’s required balance of speed, coverage, and inspection detail.
For alignment and setup tasks, the ATS800 also supports full 3D reflector tracking with Hexagon PowerLock technology. This allows reflector-based measurements to be used alongside direct scanning, giving customers the flexibility to quickly capture surfaces while still using reflector points for alignment, positioning, and critical feature verification.
With the Leica Absolute Tracker ATS800, Rotatek can help customers reduce inspection time, improve measurement coverage, and bring large-scale parts and industrial equipment into accurate 3D analysis faster than traditional measurement methods.
Direct Scanning Without Reflectors
The ATS800 enables high-accuracy measurement of large parts, assemblies, and surfaces without placing reflectors on every measurement point. This capability significantly reduces setup time while allowing operators to capture critical dimensional data from a safe distance.
Advanced Large-Scale Inspection
Designed for demanding industrial applications, the ATS800 can inspect large components and structures that are difficult to measure using traditional handheld scanners or contact measurement methods. The system quickly captures measurement data across broad surfaces while maintaining metrology-grade accuracy.
Flexible Data Collection
Operators can define measurement areas and adjust scan density to meet project requirements. Whether performing rapid inspections or collecting detailed surface information, the ATS800 provides the flexibility to balance measurement speed with data resolution.
Combined Scanning and Tracking Technology
The ATS800 integrates direct scanning capabilities with traditional laser tracker functionality. High-precision reflector measurements can be used for alignment, feature verification, and coordinate system establishment, while direct scanning rapidly captures surface geometry and dimensional information.
PowerLock Automatic Target Acquisition
Hexagon’s proven PowerLock technology automatically locates and tracks reflectors, improving productivity and reducing downtime during alignment, installation, and inspection projects.
Single-Operator Efficiency
Large-scale measurement tasks that once required extensive setup, multiple instruments, or significant labor can often be completed by a single operator. This streamlined workflow helps reduce project costs while accelerating inspection and quality control processes.
Ideal Applications
- Industrial equipment installation
- Precision alignment projects
- Large-scale dimensional inspection
- Manufacturing quality control
- Reverse engineering
- As-built verification
- Tooling and fixture inspection
- Power generation equipment measurement
- Aerospace and heavy manufacturing applications
The ATS800 expands the possibilities of industrial metrology by combining advanced direct scanning and laser tracking technologies into a single portable measurement platform.
High-performance 6DoF laser tracker technology in an ultra-portable and easy-to-use form factor.
The Hexagon Leica Absolute Tracker AT960 is a robust, all-in-one laser tracker that fits in a single flight case. Offering high-speed dynamic measurement as standard, it is a complete solution for six degrees of freedom (6DoF) probing, scanning and automated inspection as well as reflector measurement.
A new generation of portable CMM system based on proven technology, the AT960 brings together the 6DoF functionality introduced with the Leica Absolute Tracker AT901 and the portability and usability delivered by the compact Leica Absolute Tracker AT403. The result is a highly-sophisticated yet easy-to-use large-volume measurement solution weighing less than 14 kilograms.
The AT960 laser tracker can be transported easily, unpacked quickly and powered up in minutes to deliver high-performance measurement almost anywhere. Dynamic features and flexible functionality give users absolute speed, accuracy and portability.
Featuring wireless communication and a battery operation option, the integrated-technology design of the AT960 makes lengthy setup a thing of the past. The Leica Absolute Interferometer (AIFM) enables accurate high-speed measurement to a moving target while the innovative PowerLock function ensures an interrupted beam is instantly re-established without user intervention, reducing operator workload and training requirements. Intuitive touch-screen controls minimise the potential for user error, saving time, effort and money. Check and compensation architecture means basic adjustments can be made in the field, while robust design guarantees on-specification operations with minimal calibration and servicing
When combined with the Real-Time Feature Pack and Leica T-Mac, the AT960 evolves into a laser tracker solution that meets the deterministic measurement data-delivery requirements of high-end automated installations. Built on the industry-proven EtherCAT protocol, it enables the delivery of 6DoF measurement data with accurate timestamps at an output rate of up to 1000 Hertz. Known as 7DoF measurement data, this enables real-time machine control within even highly-dynamic robotic setups.
With a measurement volume of up to 160 metres in diameter, the AT960 is compatible with Leica T-Probe, Leica T-Mac, Leica T-Scan 5 and Leica Absolute Scanner technology. This flexibility allows it to cater to a wide variety of inspection applications – from quality lab to in-line; from in the factory to in the field – ensuring users have the right tool for any measurement challenge.
High-Accuracy Large-Scale Measurement
The Leica Absolute Tracker AT960 delivers precise three-dimensional measurement across large work volumes, making it ideal for industrial alignment, assembly verification, tooling inspection, and dimensional metrology applications.
Integrated PowerLock Technology
PowerLock automatically locates and locks onto reflectors, allowing operators to quickly establish measurements and maintain tracking even when the line of sight is temporarily interrupted. This reduces setup time and improves productivity in the field.
Fast Dynamic Tracking
The AT960 continuously tracks moving targets with exceptional speed and accuracy, making it well suited for alignment, machine installation, robot calibration, and real-time measurement applications.
Portable and Field-Ready Design
Designed for industrial environments, the AT960 combines high-performance measurement capabilities with a lightweight and portable design. The system can be rapidly deployed in manufacturing facilities, power plants, shipyards, aerospace facilities, and other demanding work environments.
Reflector Measurement up to 80 Meters
The AT960 provides long-range reflector measurement capabilities, allowing accurate inspection and alignment of large assemblies, structures, and equipment installations across substantial working volumes.
Six Degrees of Freedom Measurement
When used with Leica T-Probe and T-Mac accessories, the AT960 can capture complete six-degree-of-freedom measurements, enabling accurate inspection of hidden features, complex geometries, and difficult-to-access locations.
Scanner Compatibility
The AT960 integrates with Leica laser scanning solutions to support detailed surface capture, reverse engineering, inspection, and digital documentation workflows. This flexibility allows users to combine point-based measurement and high-density scanning within a single metrology platform.
Battery-Powered Operation
Integrated battery power enables continuous operation without external power sources, providing greater flexibility for field measurements and reducing setup requirements in remote or challenging locations.
Ideal Applications
- Precision equipment alignment
- Turbine and generator installation
- Aerospace assembly and inspection
- Tooling and fixture verification
- Manufacturing quality control
- Robot calibration
- Large-scale dimensional inspection
- Reverse engineering
- Industrial installation and commissioning
The Leica Absolute Tracker AT960 remains one of the industry’s most versatile laser tracker platforms, combining portability, long-range measurement capability, and advanced tracking performance for demanding industrial metrology applications.
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