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353 Railroad Avenue Hackensack, NJ 07601, USA

Aerospace and Defense

Advanced Metrology for Aerospace and Defense Readiness

MISSION CRITICAL PRECISION  SERVICES

Aerospace Tooling Alignment

Precision Alignment & Metrology for Aerospace and Defense

At ROTATEK, we deliver cutting-edge laser alignment and 3D metrology services tailored to the demanding standards of the aerospace and defense industries. Trusted by leading manufacturers, our work ensures that airframes, propulsion systems, defense platforms, and ground support equipment meet the tightest tolerances for mission-critical performance.

Our expertise includes tooling, jig,  and fixture alignment, large component and assembly alignment, GD&T-compliant dimensional inspection, and high-accuracy large-volume scanning. Whether it’s airframes, engines, or defense systems, we ensure every element meets the strictest tolerances for dependable, mission-ready performance.

Whether on the shop floor, in the hangar, or out in the field, our certified technicians and portable systems are ready to meet the most demanding alignment and inspection challenges—supporting operational readiness, reliability, and performance at every stage.

Trust ROTATEK to keep your assets aligned, efficient, and mission-ready.

AS9100D and ISO9001:2015

Rotatek is certified to both AS9100D and ISO 9001:2015, reflecting our commitment to quality, consistency, and continuous improvement. These internationally recognized standards ensure that our precision measurement, alignment, and 3D metrology services meet rigorous requirements for the aerospace, defense, medical, and manufacturing industries. Our quality management system is built to deliver reliability, traceability, and customer satisfaction at every level.

how Can we Help you?

Our expert team is ready to help you with your next project. Explore the industries we serve or contact us to learn more.

Our core services for the AEROSPACE AND DEFENSE sectorS include:
  • Tooling, Jig & Fixture Alignment
    Precisely align jigs, fixtures, details and tooling to enhance production accuracy, repeatability, and reduce costly rework or scrap.
  • Large‑Scale Part & Assembly Measurement
    Deploy laser trackers for full-scale airframes, subassemblies, and critical structures—enabling high-resolution dimensional verification and deviation reporting.

  • GD&T Dimensional Inspections
    Full geometric tolerancing analysis ensures compliance with complex design specifications and industry regulatory standards.

  • High-Accuracy 3D Scanning
    Capture detailed surface data for quality assurance, reverse engineering, or digital twin creation and reporting.

  • Part-to-CAD Inspection
    Compare real-world components to 3D design models to identify deviations, verify manufacturing accuracy, and validate fit-up before assembly.

  • Engine & Shaft Alignment
    Ensure precise alignment of engines, turbines, and propulsion systems to maximize performance, minimize wear, and support operational readiness.

  • Bore Alignment
    Inspect and align bores, sleeves, and housings to strict concentricity and positional tolerances—critical for rotating equipment and aerospace assemblies.

Our Portable CMM (PCMM) Systems

At ROTATEK, we utilize a diverse fleet of industry-leading Portable Coordinate Measuring Machines (PCMMs) to deliver fast, accurate, and highly repeatable measurement and alignment services—anywhere in the world.

Our systems support precision measurement of complex geometries, large assemblies, and in-place components, even in harsh or dynamic environments. From laser trackers to scanning arms, our PCMM lineup ensures optimal results across aerospace, defense, marine, and industrial applications.

  • Leica AT960-XR with T-Probe
    High-performance laser tracker with 6DoF probing and real-time tracking for large-scale inspections.

  • Leica LAS & LAS-XL Scanners
    High-speed laser scanning for large-volume, high-accuracy surface and geometry capture.

  • Leica ATS600
    Direct-to-surface scanning trackers—ideal for inaccessible or delicate surfaces, enabling contactless inspection over large areas.

  • Leica ATS500
    Long range laser tracker up to 180m radial distance.
  • Faro Vantage & Vantage S
    Lightweight, portable laser trackers with exceptional accuracy and portability for demanding field environments.
  • Faro Quantum S ScanArm
    Versatile, 7-axis articulated arm with high-resolution laser scanning—perfect for tight-tolerance inspection of parts, assemblies, and tooling.


Whether it’s high-speed production metrology, complex fixture verification, or mobile large-volume scanning, ROTATEK’s PCMM systems are ready to meet your most challenging measurement needs—on-site, in-field, or on the floor.

WHY CHOOSE ROTATEK

At ROTATEK, precision isn’t just a promise—it’s our certified standard. As an AS9100D and ISO 9001:2015 certified company, we back our commitment to quality with globally recognized benchmarks for excellence. With decades of field-proven expertise in precision measurement, laser alignment and 3D metrology, we deliver unmatched accuracy and reliability across aerospace, defense, power generation, marine, and general industry.

Our expert technicians adapt to the most demanding environments, offering tailored solutions with fast nationwide response times, 24/7 availability, and a proven quality management system built for mission-critical performance. We utilize cutting-edge equipment and industry-leading software to ensure your critical components meet the tightest tolerances—every time.