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353 Railroad Avenue Hackensack, NJ 07601, USA

Marine Alignment

Expert Alignment Solutions for Marine Propulsion Systems
Marine Alignment SERVICES

Rotatek provides various maintenance and engineering procedures carried out in the marine industry to ensure the precise alignment of various components and systems onboard ships, boats, and other watercraft. Proper alignment is essential for the efficient and safe operation of marine propulsion systems and other critical machinery.

Proper Marine Alignment Services are critical for maintaining the reliability, safety, and efficiency of marine vessels. Regular alignment checks and adjustments can extend the life of mechanical components, reduce maintenance costs, and enhance overall operational performance.

Rotatek offers planned maintenance alignment solutions as well as 24/7 troubleshooting support anywhere in the U.S.

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Marine Alignment SERVICES
Propulsion System Alignment

The alignment of the propulsion system, which typically consists of an engine or motor, gearbox (if present), bearings, cardan shaft and the propeller shaft. Proper alignment ensures that the engine's power is transferred smoothly to the propeller, reducing energy losses, minimizing vibrations, and optimizing fuel efficiency.

MAIN ENGINE ALIGNMENT

Involves the use of laser-based alignment tools to accurately measure and adjust the alignment of various components. The laser alignment equipment provides real-time feedback on alignment deviations, allowing our Field Service Engineers to make precise adjustments.

Gearbox Alignment

In some marine propulsion systems, a gearbox is used to transmit power from the engine to the propeller shaft. Proper gearbox alignment is necessary to maintain the system's efficiency and prevent excessive wear on gears and bearings.

Generator Alignment

Precise generator alignment is essential for reliable onboard power. ROTATEK provides expert laser alignment services for marine generators, ensuring accurate coupling with engines or gearboxes to reduce vibration, prevent shaft wear, and maintain power generation efficiency.

Shaft and Coupling Alignment

Shaft Alignment is a critical aspect of Marine Alignment Services. It involves aligning the engine's output shaft with the reduction gearbox input shaft to ensure that they are parallel and coaxial. Aligning couplings that connect various rotating components is crucial to prevent misalignment-related issues such as vibration, noise, and accelerated wear.

Cardan Shaft Alignment

Cardan shaft alignment involves ensuring the proper alignment of universal joints in a shaft to optimize power transmission, prevent wear, and reduce vibrations. It's essential for the efficient performance and longevity of systems using Cardan shafts.

Stern Tube and Strut Alignment

Stern tubes are used to support and align the propeller shaft as it exits the hull of the vessel. Aligning the stern tube with the propeller shaft is essential for maintaining a watertight seal and preventing leaks.

Lineshaft Bearing Alignment

Accurate alignment of lineshaft bearings is critical to minimizing wear and vibration in marine propulsion systems. ROTATEK’s precision laser alignment services ensure proper bearing position for smooth, efficient shaft rotation and long-term reliability at sea.

FEM SHAFT MODELING

Finite Element Method (FEM) shaft modeling plays a critical role in analyzing and optimizing shaft alignment in complex marine propulsion systems. At ROTATEK, we use FEM analysis to simulate real-world loads, deformations, and dynamic behaviors across the entire shaft line.

Strain Gauge Alignment

Strain gauge alignment is a powerful diagnostic tool used to assess real-time loading conditions and verify proper alignment in marine propulsion systems. At ROTATEK, we utilize precision strain gauge technology to measure deflection, bending, and stress along shafts, couplings, and structural components.

Jackup Bearing Reaction

Jack-up bearing reaction analysis is essential for understanding load distribution and structural behavior in marine propulsion systems, especially in vessels with complex drivetrains. At ROTATEK, we perform detailed measurements during shaft lifting procedures to evaluate bearing loads and support conditions.

Sag and Gap Alignment

Sag and gap alignment is critical for ensuring the proper alignment of propulsion components aboard marine vessels. At ROTATEK, we accurately measure vertical deflection (sag) and axial separation (gap) between connected components to identify misalignment.