Engineered Precision for Smooth, Reliable Flocculation
In water and wastewater treatment, flocculators play a critical role in separating suspended solids and ensuring effective clarification. When these systems are misaligned, the results can be costly—excessive vibration, premature wear, uneven mixing, and even structural damage.
At Rotatek, we provide precision flocculator alignment services using advanced laser technology and 3D metrology tools. Our expert technicians ensure your flocculator shafts, bearings, and drives are properly aligned and balanced—maximizing efficiency and minimizing downtime.
how Can we Help you?
Our expert team is ready to help you with your next project. Explore the industries we serve or contact us to learn more.
Flocculators operate in constant motion, often under demanding loads and variable flow conditions. Even slight misalignments in shafts or bearing supports can lead to:
Increased energy consumption
Accelerated bearing and gear wear
Uneven paddle rotation and poor mixing
Noise and vibration
Risk of mechanical failure or catastrophic damage
Proper alignment restores balance, extends equipment life, and helps maintain optimal treatment performance.
Rotatek’s Flocculator Alignment Package Includes:
Laser Shaft Alignment: High-precision measurement and adjustment of flocculator shafting, couplings, and gearboxes.
Bearing & Mount Inspection: Evaluation and correction of bearing housing alignment to prevent premature wear.
Structural & Baseplate Verification: Assessment of flocculator frame, support beams, and foundation flatness.
3D Alignment Documentation: Complete reporting with before/after measurements, traceable data, and corrective actions taken.
Specialized Expertise: Our technicians understand the unique mechanics of flocculators and water treatment equipment.
Fast Turnaround: We respond quickly to reduce your downtime and avoid costly delays.
Certified Precision: All alignment work is backed by detailed documentation and ISO-compliant processes.
Long-Term Value: Precise alignment reduces maintenance frequency, lowers operating costs, and improves system reliability.
From municipal water utilities to industrial treatment facilities, Rotatek is the go-to partner for alignment and metrology services in critical infrastructure environments.
Contact us today to schedule a flocculator alignment assessment and keep your treatment process flowing smoothly—with precision you can measure.
At Rotatek, we employ state-of-the-art laser tracker technology to perform high-precision flocculator system alignments . This method delivers exceptional unmatched accuracy and repeatability where microns matter.
Step 1: Pre-Alignment SETUP & Inspection
The equipment is thoroughly cleaned, and environmental conditions are evaluated to ensure stable measurement. Targets or SMRs (spherically mounted retroreflectors) are mounted to create a control network.
Step 2: LASER TRACKER DEPLOYMENT
- A high-precision laser tracker is positioned with an unobstructed view of all bores. The tracker emits a laser beam and uses triangulation and interferometry to measure the 3D position of each target with sub-millimeter accuracy.
Step 3: COORDINATE SYSTEM ESTABLISHMENT
A virtual datum line is created by referencing baseline bore centers. The laser tracker maps the exact 3D position of all bores relative to this line, allowing for highly accurate offset, angular, and centerline comparisons.
Step 4: MEASUREMENT AND ANALYSIS
- Measurement data is processed and analyzed to determine misalignments. Real-time data analysis enables immediate decision-making and corrective planning.
Step 5: MECHANICAL ADJUSTMENTS
Based on the measurement data analysis, adjustments are made to align the bores. This may involve shimming, baseplate correction, or housing movement. The laser tracker verifies each adjustment until optimal alignment is achieved.
Step 6: Final Validation & Reporting
A final measurement pass is conducted to ensure all alignment tolerances are met. A detailed, traceable report—including before/after data, graphical analysis, and 3D deviation plots—is provided for QA and maintenance records.