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353 Railroad Avenue Hackensack, NJ 07601, USA

Gearbox Alignment

Engineered Alignment Solutions for High-Performance Gear Drives.
GEARBOX Alignment Service
Machinery Installation

Precision Alignment for Critical Power Transmission

When your gearbox is out of alignment, it’s not just efficiency that suffers—it’s the entire drivetrain. Misalignment introduces vibration, increases bearing and seal wear, and shortens the lifespan of your most valuable mechanical systems.

At Rotatek, we deliver precision gearbox alignment using advanced laser systems and 3D metrology to ensure your gearboxes, motors, and driven equipment are perfectly aligned to OEM tolerances—or better.

how Can we Help you?

Our expert team is ready to help you with your next project. Explore the industries we serve or contact us to learn more.

GEARBOX Alignment AND MEASUREMENT SOLUTIONS

Ensure your drivetrain operates at peak performance with precision gearbox alignment. Rotatek utilizes advanced laser and 3D measurement systems to correct misalignment, reduce vibration, and extend the life of bearings, seals, and couplings. From horizontal reducers to multi-stage gear systems, our solutions are engineered for durability, efficiency, and uptime.

MOTOR ALIGNMENT

GENERATOR ALIGNMENT

ENGINE ALIGNMENT

GEOMETRIC ALIGNMENT

FOUNDATION ALIGNMENT

DIMENSIONAL INSPECTION

Why Gearbox Alignment Matters

Gearboxes are at the heart of power transmission in nearly every industrial application. Proper alignment of the gearbox input and output shafts is critical to:

  • Prevent premature bearing and seal failure

  • Reduce torque loss and energy consumption

  • Eliminate harmful vibration and noise

  • Improve load distribution across gear trains

  • Extend the service life of couplings and drive systems

Even slight misalignment can compound over time, leading to costly downtime and unexpected repairs.

COMMNON GEARBOX ALIGNMENT APPLICATIONS

Our gearbox alignment service is essential in:

  • Steel & Paper Mills

  • Power Generation Plants

  • Pulp & Paper Facilities

  • Mining & Bulk Material Handling

  • Marine Propulsion & Drive Systems

  • Industrial Manufacturing & Automation

  • Food Processing & Packaging Lines

Wherever high-torque systems rely on consistent rotational accuracy, gearbox alignment is mission-critical.

WHAT WE ALIGN
  • Horizontal and vertical gearboxes

  • Inline, offset, and right-angle configurations

  • Large reducers and multi-stage gear trains

  • Coupled motors, pumps, conveyors, extruders, and fans

OUR GEARBOX ALIGNMENT PROCESS

Rotatek’s alignment engineers are trained in high-precision alignment using the industry’s most advanced equipment:

  1. Initial condition assessment

  2. Laser shaft alignment using sub-micron accurate tools

  3. Soft foot and base condition correction

  4. Thermal growth and offset evaluation (if needed)

  5. Shim and move corrections to bring systems within tolerance

  6. Post-alignment verification and reporting

You receive full documentation of alignment status before and after corrections, with precision data suitable for maintenance records and compliance aud

WHY CHOOSE ROTATEK?
  • Experienced alignment specialists
  • Field-proven results across heavy industries
  • Portable, on-site service nationwide
  • Advanced laser and 3D metrology systems
  • Fast turnaround with minimal operational disruption

Whether you’re commissioning new equipment, troubleshooting vibration, or planning preventative maintenance, Rotatek ensures your gearbox and drivetrain are aligned for maximum reliability.


Eliminate Misalignment. Extend Equipment Life.

Let Rotatek align your critical gearboxes and restore full mechanical efficiency.

Book your service or request a quote today.