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353 Railroad Avenue Hackensack, NJ 07601, USA
+1 (201) 968-9680

Compressor Alignment

Precision Alignment for High-Performance Compression Systems.
COMPRESSOR Alignment Service
compressor foundation alignment service by ROTATEK
Precision COMPRESSOR Alignment

When it comes to compressor performance, alignment is everything. At Rotatek, we provide high-precision Compressor Alignment Services designed to keep your equipment running smoothly, efficiently, and reliably. Whether you’re installing new systems, rebuilding existing ones, or troubleshooting vibration and wear, our expert technicians provide comprehensive alignment solutions backed by cutting-edge 3D metrology and 24/7 emergency response.

We provide precision measurement and alignment services for all compressor types—reciprocating, centrifugal, rotary screw, crosshead, and hyper compressors—with a full range of alignment capabilities, including foundation and base flatness verification, shaft and coupling alignment, bore alignment inspection, and thermal growth compensation. From initial layout to final alignment certification, Rotatek delivers the precision your operation demands—on time, every time.

COMPRESSOR Alignment SOLUTIONS

We align and inspect all critical components to keep your compression systems operating at peak performance:

how Can we Help you?

Our expert team is ready to help you with your next project. Explore the industries we serve or contact us to learn more.

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why COMPRESSOR alignment matters

Misalignment in compressor systems can lead to:

  • Premature bearing and seal failure

  • Excessive vibration and noise

  • Shaft fatigue or coupling damage

  • Inefficient energy use and heat generation

  • Costly unplanned shutdowns

Using advanced laser alignment systems, and 3D laser trackers, we align your systems to OEM tolerances and beyond—ensuring long-term mechanical integrity and operational efficiency.

whAT WE ALIGN

Our experienced alignment specialists work across a wide range of industrial compressors, including:

  • Reciprocating Compressors

  • Hyper Compressors

  • Centrifugal Compressors

  • Rotary Screw & Scroll Compressors

  • Crosshead & Guide Bar Configurations

  • Oil-Free & Oil-Lubricated Designs

  • Multi-stage & Process Gas Units

Whether it’s a hyper compressor in a chemical plant or a reciprocating unit in a refinery, we have the tools and technical knowledge to align it with precision.

whAT YOU GET

  • High-Precision Laser Alignment – Sub-millimeter accuracy under real operating conditions

  • On-Site Mobilization – Rapid response, even in remote or marine environments

  • 3D Reporting & Documentation – Before/after measurements with detailed alignment data

  • Certified Technicians – Experienced in marine and heavy equipment applications

  • Minimal Downtime – Fast service to keep your operations moving

24/7 Emergency Compressor Alignment

Unexpected misalignment? High vibration alarms? We provide rapid deployment of field technicians and alignment specialists to get your compressor systems back online—fast.

  • Available 24/7, 365 days a year

  • Rapid mobilization nationwide

  • Full diagnostics and corrective action

  • Digital reports for QA & compliance

Industries We Serve

  • Oil & Gas

  • Petrochemical & Refining

  • Power Generation

  • Manufacturing & Industrial Plants

  • Water Treatment & Utility Systems

  • Chemical Processing

  • Marine & Offshore Applications

Get the Alignment Accuracy You Can Count On

From foundation prep to final shaft alignment, Rotatek ensures every detail is accounted for—so your compressors deliver power, reliability, and performance from day one. Whether you’re aligning a new system or correcting a misalignment emergency, we’ve got the expertise and equipment to handle it.

COMPRESSOR BORE ALIGNMENT PROCESS

At Rotatek, we employ state-of-the-art laser tracker technology to perform high-precision alignment inspections . This method delivers exceptional unmatched accuracy and repeatability where microns matter.

Step 1: Pre-Alignment SETUP & Inspection

  • The equipment is thoroughly cleaned, and environmental conditions are evaluated to ensure stable measurement. Targets or SMRs (spherically mounted retroreflectors) are mounted to create a control network.

     

Step 2: LASER TRACKER DEPLOYMENT
  • A high-precision laser tracker is positioned with an unobstructed view of all bores. The tracker emits a laser beam and uses triangulation and interferometry to measure the 3D position of each target with sub-millimeter accuracy.

 

Step 3: COORDINATE SYSTEM ESTABLISHMENT

  • A virtual datum line is created by referencing baseline bore centers. The laser tracker maps the exact 3D position of all bores relative to this line, allowing for highly accurate offset, angular, and centerline comparisons.


Step 4: MEASUREMENT AND ANALYSIS
  • Measurement data is processed and analyzed to determine misalignments. Real-time data analysis enables immediate decision-making and corrective planning.

Step 5: MECHANICAL ADJUSTMENTS

  • Based on the measurement data analysis, adjustments are made to align the bores. This may involve shimming, baseplate correction, or housing movement. The laser tracker verifies each adjustment until optimal alignment is achieved.

Step 6: Final Validation & Reporting

  • A final measurement pass is conducted to ensure all alignment tolerances are met. A detailed, traceable report—including before/after data, graphical analysis, and 3D deviation plots—is provided for QA and maintenance records.